WINTRISS- WEB RANGER:
100% SURFACE INSPECTION, PRECISE DEFECT CLASSIFICATION!
Competition in the web processing industry is stiff, and the demands are constantly on the rise. Exact control of the qualities of the outer surface is a prerequisite for defect-free printing products – and for satisfied customers. Here, BST eltromat offers effective support with intelligent systems for 100% quality control during production.
Surface inspection systems provide information on the substrate’s outer surface quality, so that consistently high quality is guaranteed in the subsequent production steps.
BST eltromat Surface Inspection: Your Benefits
- Uninterrupted quality control
- Reliable defect detection
- Fast defect correction
- Increased productivity through automatic monitoring
- Targeted defect prevention based on the analysis of production records
- Reduction in waste and fewer returns
- Increased customer satisfaction
Wintriss Inspection Solutions, Ltd., a subsidiary of California-based Wintriss Engineering Corporation, develops and manufactures optical surface inspection systems using smart, CCD line-scan cameras. Rapidly expanding and with a world-wide presence, Wintriss has installed over 250 inspection systems in North America, Asia, and Europe. Wintriss Engineering is a pioneer in embedding processing intelligence in cameras. After introducing 1st Smart Camera in 1994, we have created increasingly capable cameras with greater processing speed, higher resolution, and standout flexibility, specifically adapted for web and other types of surface inspection applications.
Wintriss Inspection Solutions’ flagship product is the Web Ranger System, which employs the linear cameras in a network-based, distributed architecture. Our core competency is the in-depth understanding of optics and image processing. This expertise and our surface inspection experience enable the company to conceive and implement innovative designs to meet diverse customer requirements for surface inspection. Key patents in image processing and illumination technology are the basis for the exceptional defect detection capability of the Web Ranger System and Wintriss’ market leadership in the inspection of display films.
Optimum Production, Maximum Efficiency
For perfect print results, BST eltromat provides a complete portfolio for quality assurance and maximum productivity in narrow web applications.
With sales and technical support located in India and major international cities, Our Web Ranger system has been installed at over 250 locations in 16 countries worldwide. Wintriss responds instantly to meet customer requirements. We invite you to contact our professional staff for consultation on a solution tailored to satisfy your requirements.
Market leaders in Film, PCB and Nonwovens
Market acceptance in Paper, Glass and Metals
Customer base includes multi-national corporations such as DuPont, Dow-Kokum, Procter & Gamble, GE, Bemis, 3M, U-Japan Nonwoven Co., Havix, Kaneka, Yupo, Nan Ya, AUO, CCP, Chi Mei, H&V, SKC, Shin Kong, PPG, Tredager, TUC, EMC, Lucky Films, Doosan, Dow-Kokum
Installations (USA, Taiwan, China, Korea, Malaysia, Germany, UK, Thailand, India, Indonesia)
Extensive Machine Vision experience
- Smart cameras – 19 years
- Web Inspection – 14 years
Applications: The Web Ranger’s advanced surface inspection classification engine can perform precise defect classification based on extremely subtle differences between defect categories. Using over one hundred extracted features and multiple techniques, the classification engine can be easily trained to reliably recognize distinct defect categories present in the material being inspected. Web Ranger’s superior classification performance greatly enhances product grading, process control and overall quality control. The scope for Wintriss “Web Ranger System” has broader application and it is suitable for wide range of materials:
|No.||Type of Materials||Type of Defects detected by Surface Inspection System|
|1||BOPP, BOPET, BOPE, CPP, PVC|
BOPE, Blown Film, Cast Film, PI, PVB, APET, ABS, PC Boards, PC Film, Diaper Film, Metallized Films
|Fish-eye, Dimple, Void, Scratches, Scratch, Light Crease, Light Area, Heavy Crease, Gel, Dimples, Contamination, Coating Skip, Clear Small Particle, Clear Dimples, Bumps, Adhesive Contamination|
|2||Optical BOPET, Polarizer(3, 7 layer), Prism Film, TAC, OPF, Window Film, Micro-lens Film, Coated TAC, Coated PET, PVA, 3D Film, PMMA Boards, Dry Film||Fish-eye, Dimple, Void, Scratches, Scratch, Light Crease, Light Area, Heavy Crease, Gel, Dimples, Contamination, Coating Skip, Clear Small Particle, Clear Dimples, Bumps, Adhesive Contamination|
|3||Fibreglass, PrePreg (PP), Cu Foil, Copper Clad Laminate (CCL)||Fish-eye, Dimple, Void, Scratches, Scratch, Light Crease, Light Area, Heavy Crease, Gel, Dimples, Contamination, Coating Skip, Clear Small Particle, Clear Dimples, Bumps, Adhesive Contamination|
|4||Air Laid, Spun Bond, Dry laid, Wet Laid, Melt Blown, Spun Laced, Thermal Bonded, Needle Punched, Carded, Glass Mat, Coated Nonwoven, Laminated Nonwoven||Twist-back light, Large Vein Oblique, Hydro-former Streak, Heavy Rope Oblique light, Clump, Binder Void|
|5||Aluminium Pin Hole, Aluminium Surface, Stainless Steel||Roller mark, Hole, Deposit, Copper Clear, Bump, Pit, Grease|
|6||Float Glass, Patterned Glass for Solar, Piece-by-Piece Glass, Display Glass||Stones, Knots, Bubbles|
|7||Tire Cord, Technical Textile||Water Marks, Streaks, Smudge, Pin Hole|
|8||Coil Coating||Holes, Doughnuts, Paint Drip, Fisheyes, Dirt Line Specs, Ghosting|
|9||Base Paper and Paper Boards, Coated Paper and Paper Boards(Art Paper), Industrial Paper(Liner), Cigarette Paper,|
|Water Marks, Streaks, Smudge, Pin Hole, Insect, Creases, Chunks|
|10||Cu Electrode, Al Electrode, Battery Separator Film, Solar Back Sheet, Aluminium Foil Package||Streaks, Creases, Scratches, Bumps|
PCB dry film
Smart Camera Stand-alone Web Inspection System
8192 Pixel CMOS sensor
7um x 7um pixels
Vaiable scan rate
Up to 80,000 lines per sec
7448 Pixel CCD
4.7 x 4.7 miron pixel size.
Veriable Scan rate
Up to 10,320 lines/sec at 7448 pixels
Up to 390,000 lines/sec at 256 pixels
Compact, Energy-Efficient Lightsource for surface inspection application
Web Ranger 2000
Mirosoft SQL Server
Up to 300 M/min
Preurized roller for robust tagging
Tagger roll omplete alarm
Tag dispensing speed controlled
Up to 3000 M/min
Automatic edge traking
Automatic/manual mode selection