Web guiding with AccuWeb - Technology and performance
AccuWeb – Advanced Web Guiding Technology from BST India
AccuWeb – Advanced Web Guiding Technology from BST India
AccuWeb is globally trusted for its web guiding systems, ensuring precise control across process lines in industries such as print & packaging, non-woven, battery, and fuel cells. Now available in India through BST Eltromat, AccuWeb brings digital accuracy and long-term reliability to your production setup.
OEMs across the globe trust AccuWeb systems as standard equipment. Whether you’re installing a new machine or upgrading an existing one, AccuWeb offers unmatched web edge control, compact design, and simple integration.
AccuWeb Controllers – For Reliable Web Positioning
AccuNET : Compact and network-ready controller compatible with all AccuWeb detectors and CLS Pro 600.
EVO 150 : Ideal for brushed or brushless actuators. Auto-calibrates for dust and contamination.
Micro 1000® : Industry-best accuracy for web position. Compact yet powerful, easily integrates with actuators and detectors.
Micro 4000NET : Designed for demanding applications, with support for multiple sensors, networks, and hazardous environments.
Also available: Explosion-proof version for hazardous environments with flammable gases or vapors.
Edge Detectors & Sensors : AccuWeb is known for patented WideArray™ and PointSource™ detectors, offering real-time compensation for environmental factors.
- WideArray™ – Wide-range infrared or ultrasonic sensing
- PointSource™ – Twin-beam tech for pinpoint accuracy
- CLS Pro 600 – Digital color line guide sensor
Features:
- Compensates for dust, temperature, humidity
- Plug-and-play ready
- Durable, low-maintenance sensors
AccuWeb Actuators & Web Guide Assemblies
AccuWeb actuators are engineered for high-thrust and zero backlash, enabling precise correction for narrow to wide web applications.
PDG-FS Series : Rugged steel frame for wide web guiding under high tension.
PDG-AP Series : Mid-to-narrow web applications. Durable, aluminum frame for compact, high-performance setups.
PDG-PS Series : Cost-effective guiding for narrow webs. Space-saving and easy to install.
Steering Roll Assemblies : For accurate web alignment across web widths and positions – vertical, horizontal, or inverted.
Shifting Base Assemblies : Custom-designed unwind and rewind base units with support for tension chucks and mounting structures.
Web Width Monitoring : Using the Micro 4000NET and WideArray™ edge detectors, AccuWeb’s Web Width Monitor provides real-time width data for process control and quality assurance.
Retrofit Solutions for Indian Industries
🔄 Mark Andy 800 Series PDG : Drop-in upgrade with Micro 1000® controller, PointSource™ detector, and PDG-PS guide system.
🔄 Hydraulic Replacements : Replace pneumo-hydraulic actuators with electro-mechanical actuators that are leak-free, accurate, and maintenance-free.
Industries Served in India
- ✅ Print & Packaging
- ✅ Non-Woven Fabrics
- ✅ Battery & Fuel Cells
- ✅ Converting & Slitting
Controllers
AccuWeb’s controllers provide digital, drift-free accuracy, even in the most demanding applications. Each system is designed to be compact, easy to install, and easy to operate. All meet CE, UL, and Ulc electrical codes.
Superior speed & advanced technology
The AccuNET provides versatility and dependability in a small package. The AccuNET is easily integrated into industry standard networks and is compatible with AccuWeb’s dynamically compensated WideArrayTM and PointSourceTM edge detectors, as well as WideArray 2.0TM and CLS Pro 600.
A compact web guide controller for brushed and brushless actuators
The EVO 150 combines versatility and dependability in an exceptionally small package. It works with all AccuWeb dynamically compensated WideArrayTM and PointSourceTM edge detectors to automatically calibrate the web guide system for environmental changes and process contamination.
Compact, reliable, and cost-effective performance
The Micro 1000® web guide controller has the industry’s greatest level of web guide accuracy. All of AccuWeb’s dynamically corrected WideArrayTM and conventional edge detectors, AccuBeam® 3 line guide, and light- to medium-thrust linear actuators are simply integrated into one compact container.
Interfacing with existing customer networks and PLCs allows the Micro 4000NET to provide exceptional versatility. As a result, we’re able to give unrivaled accuracy, consistency, and dependability. All of AccuWeb’s dynamically adjusted WideArrayTM and standard edge detectors, as well as the AccuBeam® 3 line guide and all linear actuators, are compatible in one enclosure.
Designed to handle the most Demanding Web Guide Applications
The Micro 4000NET controller is the heart of the industry’s most powerful web guide system. It’s built to handle any application, run in any environment, and steer all web content.
Interfacing with existing customer networks and PLCs gives the Micro 4000NET a lot of versatility. As a result, you’ll be able to give unrivaled accuracy, consistency, and dependability. All of AccuWeb’s dynamically adjusted WideArrayTM and standard edge detectors, as well as the AccuBeam® 3 line guide and fully linear actuators, are all compatible in one enclosure.
Designed for Any Harsh Environment
Despite the presence of flammable or combustible gases and vapors, the AccuWeb hazardous environment system gives you complete control over web position.
An intrinsically safe edge detector and an explosion-proof or air-purged actuator are included in the system.
Sensors
Dynamically Compensated Edge Detectors Offering a Wide Sensing Range Using Ultrasonic or Infrared Sensing Technology
WideArray ™ Edge Detectors have broad detection ranges to accommodate varying web widths. Edge detectors can be physically repositioned because web widths can be changed on the fly. A WideArray is a rugged and compact device that is easily mounted and requires only a single cable.
Every WideArray incorporates AccuWeb’s patented Compensated Array Technology, which automatically compensates for dust, temperature and humidity changes, web flutter and passline variations, and other environmental factors.
Dynamically Compensated Edge Detectors for Single Point Web Guide Accuracy
Point Source edge detectors use a unique two beam system that continuously monitors the energy transmitted while compensating for minute environmental changes to maintain a consistent guide point. This results in improved web accuracy and reliability, as well as less downtime.
No other edge detector provides greater accuracy and reliability, even in the harshest environments.
Actuators
AccuWeb’s actuators feature industrial-grade sealed thrust bearings sized at 200% the rated load and are prelubricated for maintenance-free operation.
Rugged Designs to Meet the Demands of All Wide Web Features
The AccuGuide PDG-FS Series of Positive Displacement Guides are made of welded structural steel tube, which provides the strength and reliability required for wider webs and higher tension applications. The PDG-FS Series, like all AccuWeb web guides, incorporates proprietary linear bearings and a carriage design that allows for optimal web guide performance whether installed vertically, horizontally, or inverted.
Rugged, Dependable and Precise Performance for Mid to Narrow Web Applications
The AccuGuide PDG-AP Series, which is part of AccuWeb’s full line of Positive Displacement Guide systems, is designed for precision and dependability. The AP Series, made of tough anodized aluminum plate, are cost-effective systems that deliver premium performance in even the most demanding operations.
The moving frame and idler roller assembly are supported by one or more pairs of proprietary linear bearings, which securely connect it to its stationary base. For maximum application flexibility, this one-of-a-kind linear bearing system allows the guide assembly to be installed in vertical, horizontal, or inverted positions.
Cost-Effective Solutions for Narrow Web Applications
The AccuGuide PDG-PS Series, which is part of AccuWeb’s full line of Positive Displacement Guide systems, is designed for simplicity and dependability. These compact, formed steel guides are low-cost systems that provide reliable performance. The moving frame and idler roller assembly are supported and secured to the stationary base by three or more proprietary linear bearings. For optimum application performance, this one-of-a-kind linear bearing system allows the guide assembly to be installed vertically, horizontally, or inverted.
Manufactured for excellent performance and reliability
AccuGuide Steering Roll assemblies are made in two different ways. Anodized aluminum plate (SR-AP Series) is used for mid-to-narrow webs and structural steel tube (SR-FS Series) is used for wide web or high tension applications. Both designs feature a proprietary linear bearing system mounted to an integral frame that allows for easy tram and level mounting. This simplifies installation and eliminates alignment issues. For maximum application flexibility, this one-of-a-kind linear bearing system allows the guide assembly to be installed in vertical, horizontal, or inverted positions.
Engineered to provide superior performance and reliability
Unwind/Winder-Rewind AccuGuide Shifting Base assemblies are built using one of two methods. Anodized aluminum plate (SB-AP Series) is used for mid to narrow webs and structural steel tube (SB-FS Series) is used for wide web or high tension applications. Linear bearing systems with low coefficients of friction provide superior long-term reliability and accuracy.
Shifting base assemblies are designed specifically for each application. Tension/safety chuck systems are accommodated by uprights and mounting surfaces. These assemblies are pre-assembled and ready to install, with level and tram mounting feet.
Web width monitors that set a standard for accuracy and reliability
In converting applications, web width or web edge position can be critical. AccuWeb’s Web Width Monitor excels at making these measurements for acquisition as well as process control. To measure web width and position, the system employs patented WideArrayTM edge detectors and a Micro 4000NET controller outfitted with Web Width Monitor software.
Retrofits
When tighter customer tolerances demand precise web guiding, the AccuWeb patented 800 series delivers
This economical drop-in system is intended to add or replace an existing web guide. A Micro 1000® digital controller, a specially designed PointSourceTM edge detector, and a compact AccuGuideTM PDG-PS positive displacement guide structure are all part of the system.
Linear actuators for industrial performance
Only AccuWeb’s electromechanical linear actuators cover the full range of industrial performance. Brushed DC, DC, and AC Servo versions are available. Available for any application, including those with total loads exceeding 100,000 lbs.
Electro-Mechanical linear actuators are being used to replace pneumo-hydraulic systems.
Reduce the expense of changing hydraulic filters, air filters, hydraulic fluids, air pump vanes, and other maintenance items while enhancing accuracy by eliminating the possibility of contaminated web paths caused by leaking hydraulics.
Electro-Mechanical linear actuators are essentially maintenance free and feature zero backlash for optimal accuracy.
Your AccuWeb sales representative can assist you in selecting the suitable actuator model and retrofit components for your application, or email us at frontdesk@bstna.com
Perfect for these industries
FAQ Section
Q1: What is AccuWeb used for in production lines?
A: AccuWeb systems ensure consistent web alignment in converting, slitting, packaging, battery, and non-woven material lines.
Q2: Does AccuWeb support hazardous environments?
A: Yes, AccuWeb offers explosion-proof versions of its Micro 4000NET controller and edge detectors.
Q3: Can AccuWeb systems be integrated into Indian machines?
A: Absolutely. AccuWeb controllers and actuators are compatible with local OEM setups and are easy to retrofit.
Q4: What’s the advantage of switching from hydraulic to AccuWeb actuators?
A: AccuWeb’s electro-mechanical actuators eliminate leak risks, reduce maintenance, and deliver higher precision.
Have we caught your interest? Get in touch!
“The ECOGuide is BST web guiding technology reduced to the essentials. Ready for connection, easy to understand, accurate in the control result and absolutely reliable, it is the cost-effective complete solution for the narrow web sector.”
Mail us to : info@bsteltromat-india.com