BST CONTROLLERS:
STATE-OF-THE-ART TECHNOLOGY, PRECISE WEB GUIDING
BST CONTROLLERS: STATE-OF-THE-ART TECHNOLOGY, PRECISE WEB GUIDING
State-of-the-Art Controllers for Precision Web Guiding
BST offers advanced web guiding controllers engineered for optimal performance in modern production control systems. These controllers continuously compare actual web positions with setpoints and send correction signals to maintain alignment accuracy.
Ideal for Indian industries, our controllers support a wide range of guiding systems, sensors, and actuators—ensuring reliable performance in web aligner systems used for printing, packaging, foils, batteries, and more.
BST provides both BASIC and ADVANCED controllers to match varied automation needs and budget requirements.
Universal Applications & Compact Design
All BST controllers are compatible with:
- Ultrasonic, optical, line, reflection sensors, and line cameras
- Actuators with or without position feedback
- Remote control via digital I/O and SCADA integration
- Ethernet, CAN, and fieldbus protocols (Modbus TCP, Profinet, etc.)
Their compact designs allow easy integration inside machines—even in space-constrained conditions.
Our Web Guiding Controllers
ekr 500 Supremus
Advanced controller for IIoT-enabled web guiding.
- Bluetooth mobile app control
- MODBUS TCP & Cloud protocol ready
- 10A motor support with feedback protection
- Over-the-air updates & debugging
- Easy SCADA integration
- Ideal for Industry 4.0 factories in India
ekr 500 Digital
User-friendly controller for classic web guiding applications.
- Clear graphical LC display
- Removable unit for hard-to-reach areas
- Fast Plug & Play installation
- Galvanically isolated CAN bus
- USB interface for service & updates
ekrPro Com60
Highly configurable controller with automatic calibration.
- Smart setup with auto parameter detection
- Step motor output stage with edge seeking
- Flexible fieldbus connectivity
- PLC and PC integration via BST modules
- Supports hydraulic power pack control
ekr CON 100
Cost-effective controller for essential guiding systems.
- Easy setup via plug & play
- Remote operation support
- Compatible with digital edge sensors
- High reliability and easy maintenance
Why Choose BST Web Guiding Controllers in India?
- Trusted web guiding system manufacturers with global expertise
- Seamless integration into existing guiding systems and production control systems
- Designed for high-speed industries like packaging, printing, battery, and film
- Local sales, installation, and service support across India
Industries We Serve:
- Flexible Packaging
- Printing & Converting
- Foil & Film Processing
- Battery Manufacturing
Universal applications
The variety of connectible components ensures optimal alignment with your application. All controllers come with ports for various sensors (ultrasonic, optic, line and reflection sensors as well as line cameras) and actuating drives of various performance classes (with or without position feedback).
Modern technology in limited space
The compact controller design allows a direct installation on/inside the guiding device on any desired position in your machine.
The functional scope of ekr 500 Supremus:
- An advanced new version of Graphical LCD
- High Current Actuator Motor Control up to 10 Amp
- Enabled with an industrial protocol like MODBUS TCP, using which any SCADA system can communicate, monitor and control ekr 500 Supremus
- Has Cloud Protocol Support to enable remote access and over the air update
- Enabled Bluetooth support for users to control the web with Mobile App.
- Enabled with IIOT 4.0
Your benefits at a glance:
- Quick installation & commissioning (Plug & Play)
- Easy to replace
- Simple handling
- Remote control via digital inputs
- Color LCD with second keypad
- CAN technology to access Digital sensors
- Digital as well as analog sensor support
- Digital outputs
- Convenient connection to higher systems (PLC or PC) without gateways over Ethernet
- High current actuator support
- Different Feedback mechanism with over-current protection of Motor
- Oscillation
- Over the air update & de-bugging
The functional scope of ekr 500 Digital is specifically aligned to classic web guiding applications.
ekr 500 digital particularly stands out because of its user-friendliness and convenient commissioning and operation.
The compact controller design and the removable control unit allows comfortable handling even when it is installed in places which are hard to get to.
The clear LC display graphically shows all relevant data including web position, sensor coverage and actuating drive position.
Your benefits at a glance:
- Fast commissioning (Plug & Play)
- Easy to replace when maintenance is required
- Simple handling for users and fitters
- CAN hub technology
- Galvanic ally isolated CAN bus for networking with other BST eltromat controllers
- USB service interface
ekrPro Com60 stands out due to its simple installation and clear control elements.
After selection of the connected components (sensors, actuators etc.) in the set-up menu, all relevant control parameters are automatically adjusted.
The user, therefore, only has to select the control functions (automatic, manual or centre position) and the scanning mode (left or right web edge, centre-line guiding).
Your benefits at a glance:
- Flexible configuration
- Step motor output stage for motor-driven sensor adjustment incl. automatic edge seeking
- Optional configuration with a fieldbus module for:
- Safe, fast data transmission
- Connection to various bus systems using BST eltromat interface modules (external networking)
- Convenient connection to higher systems (PLC or PC) using suitable gateways
- Control output for hydraulic power packs
The ekr CON 100 excels through its user-friendliness and precise functioning. As a controller for all basic web guiding applications, this system is versatile in its use and fulfils all required functions with the utmost reliability.
The start-up procedure takes place quickly and easily via the plug and plays function. Through the use of plug connectors, exchange processes can easily be implemented at any time.
Digital edge sensors are effortlessly integrated into the system. Its first-class cost effectiveness makes the ekr CON 100 an attractive solution for all popular web guiding applications.
Your benefits at a glance:
- Fast start-up (plug and play)
- Easy interchangeability
- Easy handling
- Service via USB
- Remote operation via digital inputs
FAQ Section
Q1: What types of web guiding systems are compatible with BST controllers?
A: BST controllers are compatible with edge guiding, center-line guiding, and object-based web guiding systems using ultrasonic, optical, and digital sensors.
Q2: Can BST controllers be integrated with SCADA systems in India?
A: Yes, advanced models like ekr 500 Supremus support MODBUS TCP, making them ideal for SCADA and IIoT-enabled environments.
Q3: Which BST controller is suitable for cost-sensitive applications?
A: The ekr CON 100 offers high performance at an affordable price and is perfect for basic web guiding requirements.
Q4: Are these controllers serviceable and upgradable?
A: Yes, most BST controllers offer remote operation, USB service interfaces, and over-the-air updates for easy maintenance.
Have we caught your interest? Get in touch!
“BST web guiding systems are characterized by reliable technology and “plug and play” connection. The only thing we need is a web to be controlled and a power supply, and it works. Of course, our systems meet international standards for worldwide operation.”
Mail us to : info@bsteltromat-india.com